engineer / sr engineer - instrumentation in bharuch

posted
job type
permanent
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job details

posted
location
bharuch, gujarat
job category
Manufacturing
job type
permanent
reference number
931572
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job description

?- Identifying root cause of failures and implementing quick breakdown solutions to put the instruments and panels back in operation within minimum turnaround time. Efficiently working with all type of field Instrument like temperature sensors, flow sensors, pressure sensors, control valve and transmitters.
- Installation,calibration of all the field instruments ,proficiently checking all Control loops such as open and closed loops with safety interlocks
- Design ,implementation & commissioning of new control loops and control logics as per site requirement
- Maintenance of utility equipments ie.compressed air driers(heated dessicant type),compressor panels etc
- Responsible for the preparation of planning & scheduling/ Formats of day to day Project Activity for Commissioning and also interacting with Client & Consultant/ Contractor.
- Assigning the tasks of replacing systems and controlling projects to junior engineers
- Maintaining and modifying existing systems according to need of production
- Collaborating with operation engineers,design engineers and procurement team for timely completion of multiple projects
- Ensuring effective utilization of available manpower in the department by means of work distribution and giving area ownership
- Participation in the breakdown analysis,monthly review meeting,budget meetings,contract negotiations and finalization,etc.
- Accountable for the Commissioning & Maintenance of all Field Instruments and DCS Control system for plant includes Calibration, Loop check (open & closed loops), Spares planning and procurement of the same.
- Involved in increasing MTBF (Mean Time between Failures) and decreasing MTTR (Mean Time to Repair), thus increasing systems availability for production. Finding O.E.E (Overall Equipment Efficiency) and the root cause for Breakdowns to avoid all machine losses by Why -Why analysis method.
- Good knowledge of continual improvement techniques like kaizen & poka yoke
- Efficiently preparing AMC for DCS and related items and also handling SAP.
- Planning the execution of maintenance activity, observing standard procedures for maintenance and considerably reducing down time. Adroitly monitoring and analyzing the equipments to avoid unexpected breakdown and efficiently handling breakdown & modification by applying various efforts.
- Preparing documents regarding maintenance history of machines & using it as useful reference to resolve future maintenance issues.
- Responsible for yearly budget preparation and cost control activities,review inventory of spares/tools/test equipment and arrange for procurement to ensure availability during overhauls and emergency maintenance
- ISO Documentation for Quality management System (ISO/TS 16949) and Environmental Management System (ISO 14001).
- Reviewing the operational practices, identifying the areas of obstruction/ quality failures and advising on system and process changes for qualitative improvement in productivity.
- Achieving reduction in breakdown incidences with deft implementation of preventive and proactive maintenance. Implementing corrective and preventive actions.


Benefits
?Good Paymasters in Industy

Client Introduction
?Leading tyre manufacturing company in India

skills

?Commissioning, Operations & Maintenance, Project Management, Breakdown Analysis & Troubleshooting, Instrumentation Functions and Safety.

qualification

?Should have experience in Continuous process Industry
Minimum 3+ years of experience in Production Industry