Title
Job description for Sr. Manager Operations – Industrial Engg & Hydraulics
Head the operation
Report to : Business Head
Department
Operations
Core Competencies
Personal attributes:
- Driven by a values proposition
- Self-learner and with a passion for improvement
- Strong desire to improve using Lean tools
- Servant leadership style
- An innovative thinker
- Results driven with a collaborative approach
- Decisive and quick to arrive at a decision
- Excellent communication skills, including highly proficient in both Hindi and English.
- Highly customer centric.
- Strong analytical skills,
- Good decision making
- Ability to manage many projects at once
Experience / Qualifications
- A high caliber engineering graduate with >15 years of prior experience in high precision components of industrial engg / hydraulics business verticals with batch production and variety.
- He / She should have a thorough understanding of complete development from machining till CKD.
- Departments reporting –
- Production
- PPC
- Maintenance
Job Responsibilities
- Sector knowledge
- Product knowledge – Industrial Engg or Hydraulics or both
- Knowledge of IMS
- Machining and programming (guidance) knowledge
- Manufacturing / process engg knowledge – process drawing, modeling, process sheets and control sheets, tool inserts, tool holders, fixtures…
- Machine selection with right attachments knowledge
- Cycle time setting and productivity improvement knowledge
- PPC knowledge – Releasing routing card, job/work orders, follow up, traceability, machine planning, capacity planning…
- Lean techniques – SMED, 5S, Housekeeping, HSE, Gemba, Management by Walk, Elimination of waste…
- Quality comes from process – concept responsible
- Operator and below staff training
- Vendor managing
- ERP implementation in shop
- Maintenance responsible
- Special process responsible – plating, phosphating, coating, welding, HT..
- Knowledge of industry 4.0 is desirable
- Digitalization of process and records
- New product development and establishing it in shop for smooth flow of process and quality
- To work closely with Assembly, SCM and Quality Assurance for creating conducive atmosphere
- Poka Yoke techniques, optional
- Lean green belt, optional
Reports to
Plant Head
Key Result Areas
- Plan Vs Actual
- OTD (On time delivery) to customers
- No Rejection
- First Time Right
- OEE >80%
- Compliance to system
- Compliance to safety
- Machine utilization
- No breakdown maintenance and on PM
- Machine planning
- Inhouse rejections
- WIP inventory levels
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