plant head - completion & cementing division.

Job Title

 Plant Head (Oil and Gas – Completion & Cementing division)

Department

      Plant Head

Core Competencies

      Skills:

• Excellent technical and analytical skills related to product and management.
• Excellent communication and negotiation skills.
• Excellent interpersonal and relationship management skills.
• Handle a team of department heads and motivate them to achieve targets.
• Achieve sales figures and deliver under pressure situations when need arises.
• Strong commercial and costing skills. 

     Soft skills:

• Sense of ownership and urgency
• Holding high values and ethics
• High on integrity and trust.
• Present positive Attitude

Experience / Qualifications

• A high caliber engineering graduate preferably with MBA or equivalent.
• 20+ years of experience in Operations function from a world class company in the field of oil and gas sector (Completions and Cementing) concentrating on precision machined parts manufacturing, CKD & assemblies, testing and validation.
• Departments – Design, QA, Marketing & Sales, complete Operations, SCM, Finance (dotted line), packing & dispatch.
• Should have in-depth knowledge of CNC machining, complete knowledge from Design to Testing.
• He / She should have a thorough understanding of the drivers of the business and should have demonstrated the ability to adapt and deliver in an aggressive and competitive environment.
• Sector knowledge and API 11D1, 11AX, 14L, 5CTS, Q1…subject knowledge and competence is a must.
• Should have hands on experience of heading a unit for more than 5 years with a turnover of Rs. 125 to 250 Crs.
• Should have worked in ISO 9001, ISO 14001, ISO 45001, API certified companies.
• Should have worked on ERP platforms.
• Experience of implementing industry 4.0 is a must.

Job Responsibilities

1. Responsible and accountable for performance of the unit.
2. Responsible for departments like, Design, Manufacturing Engineering, Production Management, Lean Manufacturing, SCM development, Quality Management, Change Management, Assembly & Testing
3. Implementing best practices and Industry 4.0
4. Responsible for plant Setup for Completions and Cementing division - Capex planning, Plant & Machinery Line Layout, machines & inspection equipment installation and commissioning, material handling planning, run-off trials, run at the rate, Process capability & capacity establishment with Lean Concept till testing and validation.
5. New product Development – Machining cost Estimation, Feasibility study/ planning, CNC Process planning, cutting tool & Machine selection, Fixture designing & manufacturing, Gauges designing & Manufacturing, Prototyping, PPAP, Process documents… from Design to Testing & Validation.
6. Operational Excellence – Hands on experience of implementing – 5S, Lean manufacturing, Kaizen, Kanban, QCC, SPC, SMED, VSM, QMS, EMS-OHSAS.
7. Sound Knowledge of Problem-solving tools like, 7QC, 8D, productivity improvement techniques…
8. Responsible for developing key supplier base for raw materials, bought outs, special process vendors in and out of India…
9. Responsible for developing long-term strategies and sponsoring key initiatives.
10. Responsible for labor relations and promoting high performance group.
11. Responsible for turning the company into a World Class Organization for systems and deliverables.
12. Responsible for high happiness coefficient index.
13. To work closely with Business Development to expand business opportunities