- Minimum 5-8 years' experience in process/manufacturing quality.
- Develop, review, and maintain Control Plan and PFMEA in line with process changes and engineering revisions.
- Conduct Layered Process Audits (LPA) as per the defined audit schedule and close findings within the timeline.
- Monitor process capability (Cpk/Ppk) and SPC charts for critical/special characteristics; escalate out-of-control conditions.
- Lead root cause analysis and corrective action (8D) for internal non-conformances and customer complaints.
- Coordinate containment actions and effectiveness verification for process-related non-conformances.
- Monitor shop-floor First Pass Yield, defect rate, and scrap; drive reduction through structured problem solving.
- Support Measurement System Analysis (MSA) for in-process gauges and inspection/test equipment.
- Facilitate Kaizen / DMAIC continuous improvement projects on the production line.
- Verify shop-floor compliance to Control Plan, work instructions, and visual standards through process audits.
- Support internal and external IATF 16949 / customer process audits.
- Review and approve process changes (ECR/ECO) from a quality risk standpoint before implementation.
- Automotive business process approach (APQP/Core Tools).
- ISO 9001, IATF 16949, PPAP, FMEA, MSA, SPC - working knowledge.
- AIAG CQI-17 Soldering process (reflow, wave) - knowledge.
- SMT process knowledge (PCBA, PCB, IPC standards).
- SMT/electronic part testing knowledge (ICT, FCT, AOI, EOL).
- Problem solving methodology (8D, 5-Why, Fishbone/Ishikawa).
- Interpretation of 2D & 3D drawings and technical specifications.
- Layered Process Audit (LPA) execution.
- MS Office - Excel & PPT.
- 7 QC Tools.
- Data Analysis - Qualitative & Quantitative.
- ISO & IATF Documentation.
- Statistical Process Control (SPC) interpretation.
