Department: Production -Rotor Balancing
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Location: Chennai
Position Level: Engineer/Sr. Engineer -PL10
Qualifications & Experience
Education:
- Diploma /bachelor’s degree in mechanical engineering.
Experience:
- 5 years of experience in rotating equipment production, preferably in generator or motor manufacturing.
- Hands-on experience with rotor dynamic balancing, vibration measurement, and balancing machines (e.g., Schenck, Hofmann).
Key Responsibilities:
- Plan, implement, and oversee rotor balancing operations within the DFIG production line.
- Develop and maintain balancing process documentation, including work instructions, standard operating procedures (SOPs), and control plans.
- Ensure all balancing activities comply with ISO 21940-11 and OEM quality standards.
- Work with design and manufacturing teams to define balancing tolerances, correction methods, and tooling requirements.
- Manage and calibrate balancing machines and related measurement instruments.
- Conduct static and dynamic balancing of rotors using appropriate balancing machines and correction techniques (e.g., drilling, adding weights).
- Analyze vibration and imbalance data to identify root causes and corrective measures.
- Support rotor run-out, alignment, and assembly verification to ensure design conformity.
- Verify rotor performance through quality inspection, vibration analysis, and acceptance testing.
- Collaborate with quality engineers to ensure traceability and documentation of balancing results.
- Identify and implement process improvements to reduce balancing time, improve accuracy, and minimize rework.
- Participate in root cause analysis (RCA) and implement corrective/preventive actions (CAPA) for nonconformities.
- Work closely with design, maintenance, and quality teams to resolve rotor design or production challenges.
- Provide technical support and training to balancing technicians and operators.
- Coordinate with supply chain and production planning to ensure smooth workflow and equipment availability.
Technical Skills:
- Knowledge& hands on experience of rotor dynamics, vibration theory, and machine balancing principles.
- Familiarity with ISO balancing grades and rotor balancing standards.
- Experience with data acquisition systems, balancing software, and measurement analysis tools.
- Strong understanding of manufacturing processes, machining, and assembly operations.
- Proficiency with SAP and manufacturing documentation systems.
Soft Skills:
- Strong analytical and problem-solving abilities.
- Excellent communication and teamwork skills.
- Detail-oriented with a focus on precision and quality.
- Ability to work under production deadlines and manage multiple tasks.
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Department: Production -Rotor Balancing
Location: Chennai
Position Level: Engineer/Sr. Engineer -PL10
Qualifications & Experience
Education:
- Diploma /bachelor’s degree in mechanical engineering.
Experience:
- 5 years of experience in rotating equipment production, preferably in generator or motor manufacturing.
- Hands-on experience with rotor dynamic balancing, vibration measurement, and balancing machines (e.g., Schenck, Hofmann).
Key Responsibilities:
- Plan, implement, and oversee rotor balancing operations within the DFIG production line.
- Develop and maintain balancing process documentation, including work instructions, standard operating procedures (SOPs), and control plans.
- Ensure all balancing activities comply with ISO 21940-11 and OEM quality standards.
- Work with design and manufacturing teams to define balancing tolerances, correction methods, and tooling requirements.
- Manage and calibrate balancing machines and related measurement instruments.
- Conduct static and dynamic balancing of rotors using appropriate balancing machines and correction techniques (e.g., drilling, adding weights).
- Analyze vibration and imbalance data to identify root causes and corrective measures.
- Support rotor run-out, alignment, and assembly verification to ensure design conformity.
- Verify rotor performance through quality inspection, vibration analysis, and acceptance testing.
- Collaborate with quality engineers to ensure traceability and documentation of balancing results.
- Identify and implement process improvements to reduce balancing time, improve accuracy, and minimize rework.
- Participate in root cause analysis (RCA) and implement corrective/preventive actions (CAPA) for nonconformities.
- Work closely with design, maintenance, and quality teams to resolve rotor design or production challenges.
- Provide technical support and training to balancing technicians and operators.
- Coordinate with supply chain and production planning to ensure smooth workflow and equipment availability.
Technical Skills:
- Knowledge& hands on experience of rotor dynamics, vibration theory, and machine balancing principles.
- Familiarity with ISO balancing grades and rotor balancing standards.
- Experience with data acquisition systems, balancing software, and measurement analysis tools.
- Strong understanding of manufacturing processes, machining, and assembly operations.
- Proficiency with SAP and manufacturing documentation systems.
Soft Skills:
- Strong analytical and problem-solving abilities.
- Excellent communication and teamwork skills.
- Detail-oriented with a focus on precision and quality.
- Ability to work under production deadlines and manage multiple tasks.
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experience
10
